Paxton-superchargers Ford Mustang GT User Manual

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DP/N: 4809628 - V2.1 06/05/03
Owners Installation Guide for the
Paxton Automotive
Novi 1000 Supercharger
for the
2001-2003 4.6L SOHC Mustang GT
Paxton Automotive . 1300 Beacon Place . Oxnard CA 93033
805 604-1336 . FAX (805) 604-1337
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1 2 3 4 5 6 ... 43 44

Summary of Contents

Page 2 - FOREWORD

2-2P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)D. Remove both nuts using a 10mm and 13m

Page 3 - TABLE OF CONTENTS

2-3P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)G. Install the supercharger rear support

Page 4 - IMPORTANT NOTES

2-4P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)This Page Left Intentionally Blank.

Page 5

3-1P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)Section 3FAN RESISTOR RELOCATION3.1 FAN

Page 6

3-2P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)This Page Left Intentionally Blank.

Page 7 - Section 1

4-1P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)Section 4PREPARING TO MOUNT THE SUPERCHA

Page 8

4-2P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)D. Remove the drive belt from the altern

Page 9 - Section 2

5-1P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)Section 5OIL FEED AND DRAIN LINES5.1 OIL

Page 10 - REMOVE THESE TWO STUD BOLTS

5-2P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)D. Next, apply a small amount of anti-se

Page 11 - ©2003 Paxton Automotive

6-1P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)Section 6INTAKE TRACT MODIFICATIONS6.1 I

Page 12

P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)iiFOREWORDBefore you start the installation

Page 13 - Section 3

6-2P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)E. Remove the screen from the MAF, which

Page 14

6-3P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)Fig. 6-hL. Place the MAF/air filter brac

Page 15 - Section 4

6-4P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)Fig. 6-lT. Place the secondary intake tu

Page 16

7-1P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)Fig. 7-aSection 7ENGINE CONTROL COMPUTER

Page 17 - Section 5

7-2P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)D. Remove the 10mm bolt that secures the

Page 18 - NO DEEPER THAN THIS

8-1P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)Section 8IN-TANK FUEL PUMP INSTALLATION8

Page 19 - Section 6

8-2P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)BYPASSTUBEPLASTICFUEL PUMPOUTLETMANIFOLD

Page 20 - MOUNTING LOCATION

8-3P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)Fig. 8-c / Completed Installation

Page 21 - Fig. 6-j

8-4P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)This Page Left Intentionally Blank.

Page 22 - Fig. 6-m

9-1P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)Section 9FINAL ASSEMBLY AND CHECKWe know

Page 23 - Section 7

P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)iiiTABLE OF CONTENTSFOREWORD . . . . . . .

Page 24 - Fig. 7-d

9-2P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)This Page Left Intentionally Blank.

Page 25 - Section 8

A-1P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)APPENDIX

Page 26 - Congratulations!

A-2P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)Please realize that PAXTON Automotive is

Page 27

A-3P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)SCALE:SIZE DWG. NO.DSHEET 1 OF 1REV.DAT

Page 28

A-4P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)ITEM NO. QTY. PART NO. DESCRIPTION237R00

Page 29 - Section 9

A-5P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)SCALE:SIZE DWG. NO.DSHEET 1 OF 1REV.DAT

Page 30

A-6P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)SCALE:SIZE DWG. NO.DSHEET 1 OF 1REV.DAT

Page 31 - APPENDIX

A-7P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)L. KECK10/30/00SCALE:SIZE DWG. NO.DSHEE

Page 32 - List of Appendices

A-8P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)1300 BEACON PLACE OXNARD, CA 93033TEL:

Page 33

A-9P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)SCALE:SIZE DWG. NO.CSHEET 1 OF 1REV.DAT

Page 34

P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)ivIMPORTANT NOTESCongratulations! You have

Page 35

A-10P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)SCALE:SIZE DWG. NO.DSHEET 1 OF 1REV.DA

Page 36

A-11P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)ITEM NO. QTY. PART NO. DESCRIPTION12345

Page 37

A-12P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)ITEM NO. QTY. PART NO. DESCRIPTIONPIGTA

Page 38

A-13P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)WATER PUMPPOWER STEERINGALTERNSUPERCHAR

Page 39

P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)Paxton Automotive . 1300 Beacon Place . Oxn

Page 40

P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)vYou are undoubtedly eager to get started,

Page 41

P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)viThis Page Left Intentionally Blank.

Page 42

1-1P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)Section 1INITIAL PREPARATION AND REMOVAL

Page 43

1-2P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)Fig. 1-bFig. 1-cE. Once the assembly is

Page 44

2-1P/N: 4809628©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured05JUN03 v2.1 MusGT(4809628 v2.1)Section 2SUPERCHARGER MOUNTING BRACKET A

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