Paxton-superchargers Ford Mustang GT User Manual

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured iOwner’s Installation Guide for thePaxton Automotive NOVI Superchar

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured xP/N: 4809654 ©2010 Paxton Automotive All Rights Reserved, Intl. Co

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured xiPARTS LIST1016130 S/C ASY, NOVI-1200, '05 MUS SATIN 14FU13

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured xii1016158 S/C ASY, NOVI 2200 '05 MUST SAT, 3.40" PLY 1

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured xiiiPARTS LIST8F101-262 FUEL PMP ASY, '05 MUST TWIN INTA 17U

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured xivPARTS LIST1016154 SUPERCHARGER ASY, 3.8 PLY 14PFU112-020 DISC

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured xv2007-2008 Mustang GT, H.O., SLPart No. 1001852SLPARTS LIST009030

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured xvi7J3112-000 5/16" FLAT WASHER - SAE 107R002-044 #44 SAE T

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured xvii2007-2008 Mustang GT, Standard, SLPart No. 1001853SLPARTS LIST1

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured xviiiPART NO. DESCRIPTION

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured xixPART NO. DESCRIPTION

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured iiFOREWORDTake note of the following before proceeding:1. Proper

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured xxThis Page Left Intentionally Blank

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 1A. Loosen the hose clamp at the throttle body. Disconnect the pla

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 2Fig. 1-hLARGE FORMED HOSE TO ENGINE BLOCKE. Locate the coolant dr

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 3Fig. 1-jFig. 1-i8mm HEADED SCREWS1. PREPARATION/REMOVAL, cont’dP

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 4Fig. 1-n1. PREPARATION/REMOVAL, cont’dMODIFIED STUD BOLTFig. 1-m

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 5A. Locate the factory oil sensor on the driver’s side of the vehi

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 6This Page Left Intentionally Blank

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 7A. To provide an oil drain for the supercharger, it is necessary

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 8This Page Left Intentionally Blank

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 94.1 POWER STEERING RELOCATION (2005-2009 MODEL S ONLY)A. Locate

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured iiiTABLE OF CONTENTSFORWORD iiTABLE OF CONTENTS...

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 104.2 POWER STEERING RELOCATION (2010 MODELS ONLY) A. Locate the

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 11A. Locate assembly 4FU214-021.B. Remove the hose connected to t

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 12Fig. 5.1-eFig. 5.1-fG. Locate the supplied 1-1/4" expansion

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 13N. Tighten the cross-over tube retaining bolts, and remove the t

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 14Fig. 5.2-aFig. 5.2-bA. Using an 8mm socket, remove the two 6mm s

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 15K. Locate the 4FU114-030 water pipe assembly.L. Cut approximate

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 16This Page Left Intentionally Blank

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 17F. Slide the two 2.691" long spacers onto the bolts previou

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 18Fig. 6-e / Belt routingA/C COMPRESSOR PULLEYFACTORY TENSIONERPULL

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 19Fig. 6-fFig. 6-hFig. 6-g *** NOTE *** Al

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured ivThis product is protected by state common law, copyright and/or p

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 20This Page Left Intentionally Blank

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 217. THERMOSTAT HOUSING RELOCATIONFig. 7-aFig. 7-bFig. 7-cA. It

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 22Fig. 7-dG. Locate the 7U133-190 molded coolant hose. (See Fig.

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 23 *** NOTE *** For non-cooled kits skip

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 246. Disconnect the connectors on the parking and the lower fog li

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 258A. BUMPER COVER & SPLASH PAN REMOVAL (H.O. Kits Only), con

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 263. Using a 3" x 3" bump sleeve and two #48 hose clamps

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 278B. CHARGE AIR COOLER CORE INSTALLATION (2005-2006 H.O. Kits On

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 288C. COMPRESSOR BYPASS VALVE #1 ASSEMBLY INSTALLATION: (2005-2006

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 29Fig. 8D-a8D. COMPRESSOR BYPASS VALVE #2 ASSEMBLY INSTALLATION (

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured vBefore beginning this installation, please read through this entir

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 305. Attach a length of 5/32" vacuum hose to bypass valve #2

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 31VIEW FROM FRONT OF VEHICLE#16 HOSECLAMPS ON ALLHOSE ENDS 4.5&quo

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 328E. HORN BRACKET & RELOCATION (2010 Model H.O. Kits Only)2.

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 338F. AIR DIVERSION PANEL MODIFICATION (2010) Models Only) 1. Yo

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 348G. CHARGE AIR COOLER CORE INSTALLATION (2007-2010 Model H.O. Ki

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 358G. CHARGE AIR COOLER CORE INSTALLATION (2007-2010 Model H.O. Ki

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 368H. COMPRESSOR BYPASS VALVE #1 INSTALLATION (2007-2010 Model H.

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 37Fig. 8I-a8I. COMPRESSOR BYPASS VALVE #2 INSTALLATION (2007-2010

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 388I. COMPRESSOR BYPASS VALVE #2 INSTALLATION (2007-2010 Model H.

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 394.25" LENGTHOF HOSE#16 CLAMPS ONALL HOSE ENDSPORT ONTHROTTLE

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured vi1016137 S/C ASY, NOVI 2200 '05 MUST SAT, 3.4" PLY 14F

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 40Fig. 8J-c2. Detach the wiring harness from the retain-ing clips

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 414. Locate and install 1/4"NPT x 3/8" barbed fitting in

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 425. Remove the 10mm headed bolt that secures the back of the ECU

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 438K. ENGINE COOLANT RESERVOIR INSTALLATION (2005-2006 Model H.O.

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 44Fig. 8L-aFig. 8L-bFig. 8L-c8L. ENGINE COOLANT RESERVOIR INSTALLA

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 45Fig. 8L-dFig. 8L-e10mm HEADED BOLTRESERVOIR BRACKETFig. 8L-f3/4&q

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 46Fig. 8L-iFig. 8L-hFig. 8L-jTRIM FAN SHROUD AS NEEDED FOR HOSE CLE

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 47Fig. 8M-c3. Trial fit the bumper frequently as not to cut off to

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 48A. Attach the 4.5" sleeve to the discharge duct with the #7

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 499. AIR DISCHARGE ASSEMBLY (Non-cooled Kits Only)Fig. 9-b4.25&q

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured viiPARTS LIST8F101-262 FUEL PMP ASY, '05 MUST TWIN INTA 17U0

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 50A. Reinstall the factory passenger’s side upper radiator hose re

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 51This Page Left Intentionally Blank

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 5211. CRANK CASE BREATHER AND PCV INSTALLATIONA. Locate the pre-a

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 53This Page Left Intentionally Blank

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 5412. AIR INLET ASSEMBLY A. Locate assembly 4FU112-010.B. Remove

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 55I. Attach the 1" bypass outlet hose to the 90° plas-tic fit

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 56 *** NOTE *** Install the MAF sensor elem

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 57Q. MAF Interface Adapter (MAFia) Installation (H.O. kits only)1.

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 58A. Remove the rear seat by depressing the two release buttons at

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 59I. Locate the supplied fuel pump and pump inlet screen. Attach t

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured viiiPARTS LIST1016130 SUPERCHARGER ASY, 3.8 PLY 14FU130-036 OIL

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 60L. Slide the supplied 11.3 stepless clamps onto the two open leg

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 61This Page Left Intentionally Blank

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 62Fig. 14-a14. REFLASH COMPUTERD. The Reflash tool should power u

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 63H. Turn the ignition on (do not start the vehicle). Set the park

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 6415. FINAL CHECK *** NOTE ***

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 65PaxFreehandBW/Lg-2.eps—10/04/041300 Beacon Place • Oxnard, CA 930

P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured ix2007-2008 Mustang GT, H.O.Part No. 1001852PARTS LIST008575 S/C S