Paxton-superchargers Denali User Manual
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DP/N: 4809639 - v3.0 01/26/04
Owner’s Installation Guide for the
Paxton Automotive
Novi 1200 Supercharger
for the
GM 6.0L 2001-2002 Denali/
2002 Escalade SUV
2003-2004 H2 Hummer
Paxton Automotive . 1300 Beacon Place . Oxnard CA 93033
(805 604-1336 . FAX (805) 604-1337
- Paxton Automotive 1
- Novi 1200 Supercharger 1
- GM 6.0L 2001-2002 Denali/ 1
- 2002 Escalade SUV 1
- 2003-2004 H2 Hummer 1
- FOREWORD 2
- TABLE OF CONTENTS 3
- 2001-2002 GMC Denali/ 4
- 2002 Cadillac Escalade/ 4
- GM 2001-2002 Denali/ 5
- PARTS LIST 10
- P/N: 4809639 12
- ©2004 Paxton Automotive 12
- Section 1 13
- Section 2 15
- Section 3 17
- Section 4 19
- Section 5 21
- Section 6 23
- Section 7 25
- Section 8 27
- Section 9 29
- Section 10 31
- Fig. 10-c 32
- Fig. 10-d 32
- Section 11 33
- ABS MODULE BRACKET 34
- FUEL PUMP RELAY 34
- WATER PUMP RELAY 34
- .A-f on page 11-2.) 35
- Fig. 11.B-a 35
- Fig. 11.B-b 35
- 2003 H2 Hummer 36
- Section 12 37
- Fig. 12.B-a 38
- Fig. 12.B-b 38
- Fig. 12.B-c 38
- Fig. 12.B-d 38
- H2 HUMMER INLET 39
- Section 13 41
- Section 14 43
- VIEW FROM REAR OF COOLER 44
- Section 15 45
- Fig. 15.d 46
- Fig. 15.e 46
- Section 16 47
- SURGE TANK BRACKET 48
- HOOD HINGE BRACE 48
- DRILL 1/8" HOLES 48
- DRILL 9/32" HOLE 48
- Section 17 49
- REMOVE TWO SCREWS AND 50
- INSTALL COOLER BRACKETS 50
- Section 18 51
- TWO HOSES SECURED 52
- TO FRAME RAIL IN 52
- INNER FENDER 52
- Section 19 53
- Section 20 55
- Section 21 57
- Section 22 59
Summary of Contents
Page 1 - 2003-2004 H2 Hummer
DP/N: 4809639 - v3.0
Page 2 - FOREWORD
xP/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))4GL011-021 MTG BRKT - MACH. 1101
Page 3 - TABLE OF CONTENTS
xiP/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))2004 H2 HummerPart No. 1101221
Page 4 - 2002 Cadillac Escalade/
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Page 5 - GM 2001-2002 Denali/
1-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 1COMPONENT REMOVALA. E
Page 6
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Page 7
2-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 2COMPUTER RELOCATION (
Page 8
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Page 9
3-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 3SUPERCHARGER MOUNTING
Page 10 - PARTS LIST
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Page 11
4-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 4FUEL INJECTOR REPLACE
Page 12 - ©2004 Paxton Automotive
P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))iiFOREWORDProper installation of
Page 13 - Section 1
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Page 14
5-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 5SUPERCHARGER INSTALLA
Page 15 - Section 2
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Page 16
6-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 6OIL DRAIN LINE6. OIL
Page 17 - Section 3
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Page 18
7-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 7OIL FEED LINE7. OIL F
Page 19 - Section 4
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Page 20
3. ATTACH THE SUPPLIED VACUUM LINE AND TEE INTO THE FUEL REGULATOR MANIFOLD VACUUM LINE (LINE TO BYPASS VALVE WILL BE INSTALLED LATER)STO
Page 21 - Section 5
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Page 22
9-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 9BRAKE BOOSTER LINE MO
Page 23 - Section 6
P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))iiiTABLE OF CONTENTSFOREWORD . .
Page 24
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Page 25 - Section 7
10-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 10VACUUM PUMP/BRAKE L
Page 26
10-2P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Fig. 10-cFig. 10-dH. Using th
Page 27 - Section 8
11-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 11FUEL PUMP WIRING AN
Page 28
11-2P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))11.A FUEL PUMP WIRING AND INS
Page 29 - Section 9
11-3P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))11.B FUEL PUMP WIRING AND INS
Page 30
11-4P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Fig. 11.B-c5/8 - 3/8REDUCERFI
Page 31 - Section 10
12-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 12INLET DUCT INSTALLA
Page 32 - Fig. 10-d
12-2P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))12.B ESCALADE/DENALI INLET DU
Page 33 - Section 11
12-3P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))12.C H2 HUMMER INLET DUCT INS
Page 34 - WATER PUMP RELAY
P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))ivThis product is protected by st
Page 35 - Fig. 11.B-b
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Page 36 - 2003 H2 Hummer
13-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 13RADIATOR TUBE INSTA
Page 37 - Section 12
13-2P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))
Page 38 - Fig. 12.B-d
14-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 14CHARGE COOLER INSTA
Page 39 - H2 HUMMER INLET
14-2P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))14. CHARGE COOLER INSTALLATIO
Page 40
15-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 15SUPERCHARGER BYPASS
Page 41 - Section 13
15-2P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Fig. 15.dFig. 15.eF. Locate t
Page 42
16-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 16SURGE AND RESERVOIR
Page 43 - Section 14
16-2P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))16.B H2 HUMMER SURGE AND RESE
Page 44 - VIEW FROM REAR OF COOLER
17-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 17HEAT EXCHANGER INST
Page 45 - Section 15
P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))vBefore beginning this installati
Page 46 - Fig. 15.e
17-2P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))17.B H2 HUMMER HEAT EXCHANGER
Page 47 - Section 16
18-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 18CHARGE COOLER HOSE
Page 48 - DRILL 9/32" HOLE
18-2P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))18.B H2 HUMMER CHARGE COOLER
Page 49 - Section 17
19-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 19WATER PUMP WIRING19
Page 50 - INSTALL COOLER BRACKETS
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Page 51 - Section 18
20-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 20REFLASH COMPUTER20.
Page 52 - INNER FENDER
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Page 53 - Section 19
21-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 21SUPERCHIPS NOTICE21
Page 54
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Page 55 - Section 20
22-1P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))Section 22FINAL ASSEMBLY AND
Page 56
P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))vi1016115 S/C ASSY, NOVI 1200 12A
Page 57 - Section 21
22-2P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))S U P E R H A R G E
Page 58
P/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))vii2001-2002 Denali/2002 Escalade
Page 59 - Section 22
viiiP/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))8F060-005 8.1L INJECTORS 8480
Page 60
ixP/N: 4809639©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured12APR04 v3.0(01-03Denali/Esc(4809639v3.0))2003 H2 HummerPart No. 1101220
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